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Cutting Oil Supply Device

Water Soluble Supply Device LUBMIX-3000A

The Cutting Oil Automatic Supply Device is a device that dilutes water and water-soluble cutting oil to a certain concentration and automatically supplies them to processing equipment. Our Cutting Oil Supply Device is the world's first automatic supply device through flow control that uses the proportional control method.

Features

  • Automation System
  • Cost Reduction
  • Accurate Concentration

Features

  • Automation System

    • One-touch from Automatic Supply to Processing Device
    • Check progress through a touch-screen
    • Cutting Oil Usage Amount

  • Cost Reduction

    • Extended tool life through accurate concentration management
    • Saving labor cost and other expenses
    • Saving cutting oil by setting the desired concentration: 25 ~ 30%

  • Accurate Concentration

    • Quality improvement by providing constant concentration
    • Homogenization of cutting oil by air agitation

Specification

  • Items Specification
    Size Width 650mm
    Length 950mm
    Height 1,150mm
    Weight 180kg
    Power Single Phase 220V 60hz
    Power Consumption Max. 580 W/h
    Discharge Capacity Max. 26ℓ/m
    Discharge Range (On-lift 5m) Max. 100m
  • Items Specification
    Main Tank Capacity Max. 235ℓ
    Auxiliary Tank Capacity Max. 108ℓ
    Equipment Cover Amount 50 Unit
    Stirring Method Air Stirring
    Concentration Control Range 0.1 ~ 99.5%
    Error Range Max. 0.10%
    Production Volume Min. 10,000ℓ/Day
       

Analysis of the investment cost of the automatic cutting oil supply system vs its effects

Investment Cost

Equipment Cost Incidental Cost Total amount Standard Note
10,000,000₩ 4,800,000₩ 14,800,000₩ Equipment: Based on 40 units, 1 device installation
Up to 70units available / 1 unit installation		 Recovery of Investment Cost : 1 Year (Refer to Effect Analysis)
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Installation Results

Company Name Hyundai Wia Woosu AMS DL Motors (Former.Daelim Motors) Average Result(%)
Before After Plus-Minus Before After Plus-Minus Before After Plus-Minus
Usage(ℓ/m) 295 251 △44 1,020 800 △220 2,000 1,500 △500 -21.1
Amount(₩/m) 600 510 △90 1,785 1,400 △385 6,000 4,500 △1,500 -20.5
Cutting Oil Concentration 5 ~ 8% 6 ~ 7% Deviation 3 ~ 7% 4% Deviation 5 ~ 8% 5% Deviation -83.3
Air Transport (MH/m) 15 - △15 13.8 - △13.8 12 - △12 -100
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Effect Analysis

Effect Analysis Savings(₩) Note
1. Reduced purchase of cutting oil(22%) 7,344,000₩/Year
1,863,000₩/Year
94,000,000₩/Year
2. Cutting oil insertion and cutting oil concentration management loss and M/H reduction
3. Productivity improvement(Toll processing cost) → 3,200,000₩/m
Savings Effect Tangible Effect 9,207,000₩/Year
Intangible Effect 94,000,000₩/Year
Total 103,901,760₩/Year
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※ DATA Calculation Standard : 40 Equipment, 1 Automatic Supply Device + DATA After Piping Installation - DATA Provided

Main Screen Display / Automatic Operation Screen

  1. 1 Execute automatic operation with a single operation
  2. 2 Used to stop automatic operation
  3. 3 Display the set concentration
  4. 4 Display the weight of water based on the set concentration
  5. 5 Display the weight of cutting oil based on the set concentration
  6. 6 Screen change button
  7. 7 Display of accumulated amount of cutting oil
  8. 8 Weight of water before adding cutting oil (can be changed by tapping)
  9. 9 Current date and time display
  10. 10 Error message display
  11. 11 Display of all progress such as mixing, stirring, input, transfer, etc.
  12. 12 Display of main tank cutting oil
  13. 13 Cutting oil supply time setting and input completion time display
  14. 14 Auxiliary tank water level display
  15. 15 Displays the amount of water and cutting oil at the set concentration
  16. 16 Display of main tank cutting oil

Other Settings

  • Manual Operation Screen

  • Notification Message Screen

  • Concentration Setting Screen

  • Data Setting Screen

  • Data Logging Screen

Product Video